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Insulated Aluminum Panel U-values and Thermal Performance

Compare insulation using the actual panel construction, not the product name alone. A profiled panel's overall height is different from the insulation depth through its flat valley.

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GMiSU Technical Team
Direct answer

The 45 mm and 65 mm profiles have nominal valley core depths of approximately 20 mm and 40 mm respectively. These are design dimensions, not a certified whole-panel U-value. Thermal assessment needs the supplied core properties, profile geometry, joints and the calculation or test method.

In this guide
Insulated Aluminum Panel U-values and Thermal Performance

Separate the dimensional terms

Overall profile depth
Distance from the bottom face to the crest: 45 mm or 65 mm for the large-format profiles
Nominal valley core depth
Approximately 20 mm for the 45 mm profile and 40 mm for the 65 mm profile
Core material
Rigid polyurethane (PUR) in the standard panel specification; custom formulations require separate confirmation
Material data
Request the applicable core specification and supporting thermal documentation for the supplied formulation

What to compare before calculating heat transfer

Dimensional information for a thermal assessment
ProductCatalogue dimensionAssessment requirement
33 mm Flat Insulated Aluminum Panel33 mm overall depthConfirm core thickness, skin configuration and joint detail
35 mm × 333 mm Modular Panel35 mm overall depth; 333 mm effective widthUse its own cross-section; width is not insulation thickness
45 mm × 950 mm Large-Format Panel45 mm overall depth; approximately 20 mm nominal valley coreAccount for both valley and rib geometry
65 mm × 950 mm Large-Format Panel65 mm overall depth; approximately 40 mm nominal valley coreUse the same assessment conditions when comparing with 45 mm

How to read a proposed U-value

A lower U-value describes less heat transfer under the stated assessment conditions. Ask whether the figure is a material calculation, a panel calculation or a tested assembly result; these descriptions are not interchangeable.

For a uniform insulation layer, thickness and thermal conductivity are inputs to thermal resistance. A profiled metal-faced panel also has changing core depth and joints, so using the full crest height as a uniform insulation thickness can misrepresent its performance.

Whole-building performance also depends on flashings, glazing, air leakage, ventilation and installation quality. Request a documented assessment of the required assembly when a project specifies a numeric target.

Important project note

Basis and scope

No independently verified whole-panel U-value is published on this page. Confirm the current material data and calculation or test documentation before using a numeric value in a building design or approval submission.

Insulated aluminum roofing panels for hot climates

For tropical climates, separate roof surface temperature, underside temperature and indoor air temperature. Reflective coatings address absorbed solar heat, while the insulating core resists heat flow. An open shelter and an air-conditioned building therefore need different assessments; neither panel color nor overall profile height establishes a fixed indoor cooling result.

For an aluminum sandwich roof energy cost comparison, record the existing roof, area, operating hours, indoor temperature target, ventilation and local electricity price. Compare like-for-like conditions before estimating heating or cooling savings. A low-energy or green-building project also needs its own supporting documentation; a panel alone does not establish a building certification or a guaranteed payback period.

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